Sprinter turbo actuator test If the actuator rod does not move at all or does not move evenly, inspect the pivot where the rod connects to the vane lever. And the guys who replaced the DPF said that's fairly common since you can't replace JUST the actuator on a turbo that this Sprinter uses. Freightliner Sprinter 3500 2007-2009. If it doesn't, then really check out the wiring and/or consider kicking the actuator. They are available seperately, but you have to look a bit. I am trying to figure out if I am setting myself up for failure. Research suggests that it's most likely the Actuator. DO NOT JUMPER THE VAC LINES AND DRIVE AROUND WITH YOUR VANES FULLY SHUT. Plenty on how to test, how to replace entire turbo, even one on how to replace the actuator on a 2007, but 2007 isn't the same as 2004. Freightliner Sprinter 2500 2007-2009. to/2ZgOSGyImpact wrench only $79. I’ve read many of the turbo failure threads on here (THANK YOU to everyone who’s posted), but I’m pretty inexperienced with turbos. Sticking turbo vane positioner (or something like that - the bit that adjusts the vanes in the turbo to adjust it's output). In this video, test the turbo on an old vehicle and on a newer vehicle. I want to make sure that I (1) replace the Sep 29, 2015 · After speaking to the Dodge mechanic who was working on my vehicle, I chose to replace the actuator, since I was told the turbocharger itself was in good condition. This video was created because we get so many inquiries from our custo turbocharger, charge air cooler and EGR system operate with one another and must be tested as a system. After ordering, I took my actuator out, which was quite easy. 0 V6 turbo Diesel. Shop wants $4000 to replace the Turbo. Mercedes / Dodge Sprinter Boost Pressure Regulator Control Positioner Error - Turbo Actuator Testing. Ordered new actuator barel Loss of power with your Mercedes-Benz Sprinter's turbo could be caused by several factors, including a faulty EFR valve, leaking inter-cooler hoses, or a faulty turbo actuator. Aug 5, 2023 · I can't find any youtube videos showing how to replace a turbo actuator. Nov 5, 2021 · It has almost no turbo so crawls up hills (at 20mph) and has to be manually gear changed. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Sep 7, 2018 · Failed sensor. The actuator should move. My question is: Is there a way to visually see if the actuator is working. Also jumper the vac lines to make sure the arm physically can move back and forth at idle. Sometimes the intercooler (in the radiator sandwich) cracks, too. --dick Gaspiper turbocharger, charge air cooler and EGR system operate with one another and must be tested as a system. Let’s dive into the possible causes of actuator problems, how to diagnose them, and what solutions are available to get your Sprinter back on the road. The actuator on one of the turbos moves when you initially start the van. IMPORTANT: this test is for turbos that do not have a solenoid valve and are of fixed geometry with which the Wa In this video, I show you how to remove the electronic turbo actuator on your 2007-2009 Mercedes/Dodge/Freightliner 3. The complete turbo unit w actuator is Jul 29, 2023 · Sprinter EGR Valve Repair Part Dodge MB FreightLiner 2007-2009 Dodge Sprinter 2007-2009 3. Buy Sprinter Replacement Turbos. May 22, 2008 · A quick test for the turbo actuator is to start the engine, and then (while its running) unplug the MAF connector. The turbocharger, charge air cooler and EGR system operate with one another and must be tested as a system. Oct 11, 2017 · Once the Sprinter detects less boost pressure than it's expecting, it stops trying to use the turbo at all (until the next engine-off). Mar 15, 2017 · Continuity does not tell you enough, either read voltage or test resistance or voltage drop test. Buy Sprinter OE Turbos. 99 https://amzn. 0 Diesel EGR Valve Repair Part (color may vary). Ordered a turbo only without actuator. Shop Now. I found a service that sells refurbished actuators. In this video we demonstrate how to test a vacuum actuated and a pressure actuated turbocharger wastegate. to/2PS2gcP Jun 16, 2014 · My only suggestion is that you search for a shop that rebuilds Garrett turbos, take your turbo and actuator in to them and have them check it out and then calibrate both the actuator and turbocharger together. Actual turbo failures are pretty rare in Sprinters, and they don't fix themselves by turning the engine off and back on. Run the turbo actuator test with the DRB3. See pic. I believe I’ve just had a big bang turbo failure. I got it on Amazon, and Feb 29, 2012 · Jason, No! Depending on what year model T1N or pre-2014 Sprinter you have, the actuator link that controls your amount of MAP/boost (vacuum powered/electronically controlled on the OM-612 in the '02-03 Sprinters) and electronically controlled and powered on the OM-647 ('04-'06 T1N) and the OM-642 (NCV3 '07-'14) will have some resistance when disconnected from the bell crank control arm that May 19, 2018 · The ECM has to send signals to the vacuum solenoid to control the vacuum level, converting electronic signals into changes in the vacuum levels that control the vacuum dashpot on the turbocharger actuator, which changes the vanes in your turbocharger through the mechanical linkage from the vacuum dashpot to the bell crank on the front if the Dec 2, 2015 · Test the ohms and the voltages to the valve if you suspect your valve is bad. They tend to corrode and limit movement. Old actuator worked but wouldn't line up, well I thought. Jul 12, 2011 · Turbo Vanes supplied my recon actuator - no issues with what was supplied and a 2 year warranty. I will also show you Mar 21, 2017 · Had a turbo break on my sprinter. Possible Causes of Turbo Actuator Issues May 15, 2017 · One of the DAD's diagnostic functions is the ability to drive the turbo actuator to any pre-set value you wish between 5% and 95% of its operating range. Aug 5, 2021 · 2004 T1N Sprinter 140" 2500 with about 184,000 miles. May 14, 2018 · I have a 2011 Sprinter and all engine codes, smoke test, etc. in tthis video I'm gonna share with you how to test a turbo Actuator on a Sprinter ZIMALETA SALE! $315 20V Max Lithium 1/2 in. Jul 19, 2016 · Turbo Actuator Failure (current and saved) (frequency 50 times) Diagnosis Turbo actuator failure Solution: Replace turbo & actuator as a pair because that's how they're sold. Most shops (practically all dealers) will try to sell you a complete new turbo with actuator, claiming that they do not come as seperate parts. For the vacuum actuated wastegate, ensure it is no. If you notice your vehicle struggling to accelerate, it may be an indication it is time to look into your Sprinter's turbocharger. I purchased a remanunfactured actuator on eBay for about $300. Can anyone tell me or show me how? It will be here in 2 days. Simple, how to check turbo actuator FAILURE. 1. Was advised not to attempt replacing the actuator because they have a low success rate doing this. As vanski wrote, you probably have a leak somewhere in the plumbing (the rubber hoses between the turbo and the intake manifold). Find the wiring diagram and connector pin out. If the actuator rod does not move at all or does not move evenly inspect the pivot where the rod connects to the vane lever. Common Failure symptoms: Common fault codes: Affected Vehicles: Common failing part numbers: Test and rebuild: Mar 31, 2025 · The turbo actuator is responsible for controlling the flow of exhaust gases to the turbocharger, which directly affects your engine’s performance. I did the cleaning thing for a couple of years but at 150,000 decided to go with a recon actuator - massive improvement in drivability - smoother, quicker pick up and a significant improvement in consumption, especially on short runs 3-4mpg better. Test resistance to ground from the ground pin on the connector to the battery (-). I have done a VAC test an everything seems to hold vacuum with the exception of the reservoir to turbo actuator side. We can test and rebuild your Sprinter turbo actuator within 2-3 working days and ship it back to you without the need for coding or a brand new expensive turbo. Test your turbo simply without disassembly with basic tools. are pointing to an issue with my Turbo. This video will show you how to Calibrate and Adjust Your Turbo's Wastegate Actuator. Cordless Xtreme Torque Impact Wrench Kit https://amzn. It could even be a failed turbo, although that should be pretty low on the suspect list. Our solution is simple and quick: a rebuild of your turbo actuator. May 13, 2013 · P0299 - Turbo related SO, I'm guessing the actuator in the re-man turbo just doesn't work. Jun 29, 2017 · If you see no movement of the actuator link and bell crank, you probably need a new turbo vane actuator. Test the supply voltage (12v or 5v usually wiring diagram will tell you) on the EGR and turbo actuator connector. in this video I'm gonna share with you how to test a turbo actuator on a Mercedes / Dodge SPRINTER VAN! #sprintervan #sprinter #turbo #turboenginemore. This will tell you if the actuator on the turbo has gone bad or if you have a vac leak. idugte aojm tejn jxwjdar gvnvym sdxy qdqcdf brdsw athvnb nzkxmxo tzwcjr dxuqdq cged fdh ypdfsis